Development trend of a numerical control technology
China precision machining application of numerical control technology
has not only brought the revolutionary change to manufacturing industry of the
tradition, make the manufacturing industry become the industrialized symbol ,
and with the constant development of numerical control technology and
enlargement of the application, the development of some important trades (IT ,
automobile , light industry , medical treatment ,etc. ) to the national economy
and the people's livelihood of his plays a more and more important role,
because the digitization that these trades needed to equip has already been the
main trend of modern development.
Numerical control technology in the world at present and equipping the
development trend to see, there is the following several respect [1- ] in its
main research focus.
China precision machining high-speed, high finish
machining technology and new trend equipped
The efficiency, quality are subjavanufacturing technology.
High-speed, high finish machining
technology can raise the efficiency greatly , improve the quality and grade of
the products, shorten production cycle and improve the market competitive
power. Japan carries the technological research association first to classify
it as one of the 5 great modern manufacturing technologies for this, learn
(CIRP) to confirm it as the centre in the 21st century and study one of the
directions in international production engineering.
In the field of car industry, produce one second when beat such as
production of 300,000 / vehicle per year, and many variety process it is car
that equip key problem that must be solved one of; In the fields of aviation
and aerospace industry, spare parts of its processing are mostly the thin wall
and thin muscle, rigidity is very bad, the material is aluminium or aluminium
alloy, only in a situation that cut the speed and cut strength very small high,
could process these muscles, walls. Adopt large-scale whole aluminium alloy method
that blank " pay empty " make the wing recently, such large-scale
parts as the fuselage ,etc. come to substitute a lot of parts to assemble
through numerous rivet , screw and other connection way, make the intensity ,
rigidity and dependability of the component improved. All these, to processing
and equipping the demand which has proposed high-speed, high precise and high
flexibility.
According to EMO2001 exhibition situation, high-speed machining center
is it give speed can reach 80m/min is even high , air transport competent speed
can up to 100m/min to be about to enter. A lot of automobile factories in the
world at present, including Shanghai General Motors Corporation of our country,
have already adopted and substituted and made the lathe up with the production
line part that the high-speed machining center makes up. HyperMach lathe of
U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is
100m/min to be fast, the acceleration reaches 2g, the rotational speed of the
main shaft has already reached 60 000r/min. Processing a thin wall of plane
parts, spend 30min only, and same part general at a high speed milling machine
process and take 3h, the ordinary milling machine is being processed to need
8h; The speed and acceleration of main shaft of dual main shaft lathes of
Germany DMG Company are up to 120000r/mm and 1g. In machining accuracy, the past 10 years,
ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already,
accurate grades of machining center from 3~5μm, rise to 1~1.5μm, and ultraprecision
machining accuracy is it enter nanometer grade to begin already (0.01μm).
In
dependability, MTBF value of the foreign numerical control device has already
reached above 6 000h, MTBF value of the servo system reaches above 30000h,
demonstrate very high dependability China precision machining .
In
order to realize high-speed, high finish machining, if the part of function
related to it is electric main shaft, straight line electrical machinery get
fast development, the application is expanded further.
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