The historical development of mold
The
emergence of mold can be traced back thousands of years ago, pottery and bronze
foundry, but the large-scale use is with the rise of modern industry and
developed.
The
19th century,Cnc machining with the arms industry (gun's shell), watch industry, radio
industry, dies are widely used. After World War II, with the rapid development
of world economy, it became a mass production of household appliances,
automobiles, electronic equipment, cameras, watches and other parts the best way. From a global perspective, when the United
States in the forefront of stamping technology - many die of advanced
technologies, such as simple mold, high efficiency, mold, die and stamping the
high life automation, mostly originated in the United States; and Switzerland,
fine blanking, cold in Germany extrusion technology, plastic processing of the
Soviet Union are at the world advanced. 50's, mold industry focus is based on
subscriber demand, production can meet the product requirements of the mold. Multi-die design rule of thumb, reference has
been drawing and perceptual knowledge, on the design of mold parts of a lack of
real understanding of function. From 1955 to 1965, is the pressure processing
of exploration and development of the times - the main components of the mold
and the stress state of the function of a mathematical sub-bridge, and to
continue to apply to on-site practical knowledge to make stamping technology in
all aspects of a leap in development.
The result is summarized mold design principles, and makes the pressure
machine, stamping materials, processing methods, plum with a structure, mold
materials, mold manufacturing method, the field of automation devices, a new
look to the practical direction of advance, so that pressing processing
apparatus capable of producing quality products from the first stage.
Into
the 70's to high speed, launch technology, precision, security, development of
the second stage. Continue to emerge in
this process a variety of high efficiency, business life, high-precision
multi-functional automatic school to help with. Cnc machining Represented by the number of working places as much as other progressive
die and dozens of multi-station transfer station module. On this basis, has developed both a
continuous pressing station there are more slide forming station of the press -
bending machine. In the meantime, the Japanese stand to the world's largest -
the mold into the micron-level precision, die life, alloy tool steel mold has
reached tens of millions of times, carbide steel mold to each of hundreds of
millions of times p minutes for stamping the number of small presses usually
200 to 300, up to 1200 times to 1500 times.
In the meantime, in order to meet product updates quickly, with the
short duration (such as cars modified, refurbished toys, etc.) need a variety
of economic-type mold, such as zinc alloy die down, polyurethane rubber mold,
die steel skin, also has been very great development.
From the mid-70s so far can be said that computer-aided design,
supporting the continuous development of manufacturing technology of the times.
With the precision and complexity of mold rising, accelerating the production
cycle, the mold industry, the quality of equipment and personnel are required
to improve. Rely on common processing
equipment, their experience and skills can not meet the needs of mold. Since the 90's, mechanical and electronic
technologies in close connection with the development of NC machine tools, such
as CNC wire cutting machine, CNC EDM, CNC milling, CNC coordinate grinding
machine and so on. The use of computer
automatic programming, control CNC machine tools to improve the efficiency in
the use and scope. In recent years, has
developed a computer to time-sharing by the way a group of direct management and
control of CNC machine tools NNC system.
With
the development of computer technology, computers have gradually into the mold
in all areas, including design, manufacturing and management. International
Association for the Study of production
forecasts to 2000, as a means of links between design and manufacturing
drawings will lose its primary role. Automatic Design of die most fundamental
point is to establish the mold standard and design standards. To get rid of the
people of the past, and practical experience to judge the composition of the
design center, we must take past experiences and ways of thinking, for series,
numerical value, the number of type-based, as the design criteria to the
computer store. Components are dry
because of mold constitutes a million other differences, to come up with a can
adapt to various parts of the design software almost impossible. But some
products do not change the shape of parts, mold structure has certain rules,
can be summed up for the automatic design of software. If a Japanese company's CDM system for
progressive die design and manufacturing, including the importation of parts of
the figure, rough start, strip layout, determine the size and standard
templates, assembly drawing and parts, the output NC program (for CNC machining
Center and line cutting program), etc., used in 20% of the time by hand, reduce
their working hours to 35 hours; from Japan in the early 80s will be
three-dimensional cad / cam system for automotive panel die. Cnc machining Currently, the physical parts scanning input,
map lines and data input, geometric form, display, graphics, annotations and
the data is automatically programmed, resulting in effective control machine
tool control system of post-processing documents have reached a high level;
computer Simulation (CAE) technology has made some achievements. At high
levels, CAD / CAM / CAE integration, that data is integrated, can transmit
information directly with each other.
Achieve network. Present. Only a
few foreign manufacturers can do it.
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