Design of machine elements
Precision metal parts The principles of design are, of course, universal. The same theory
or equations may be applied to a very small part, as in an instrument, or, to a
larger but similar part used in a piece of heavy equipment. In no ease, however,
should mathematical calculations be looked upon as absolute and final. They are
all subject to the accuracy of the various assumptions, which must necessarily
be made in engineering work. Sometimes only a portion of the total number of
parts in a machine are designed on the basis of analytic calculations. The form
and size of the remaining parts are designed on the basis of analytic
calculations. On the other hand, if the machine is very expensive, or if weight
is a factor, as in airplanes, design computations may then be made for almost
all the parts.
Precision metal parts The purpose of the design calculations is, of course, to attempt to
predict the stress or deformation in the part in order that it may sagely carry
the loads, which will be imposed on it, and that it may last for the expected
life of the machine. All calculations are, of course, dependent on the physical
properties of the construction materials as determined by laboratory tests. A
rational method of design attempts to take the results of relatively simple and
fundamental tests such as tension, compression, torsion, and fatigue and apply
them to all the complicated and involved situations encountered in present-day
machinery
Precision metal parts In addition, it has been amply proved that such details as surface
condition, fillets, notches, manufacturing tolerances, and heat treatment have
a market effect on the strength and useful life of a machine part. The design
and drafting departments must specify completely all such particulars, must
specify completely all such particulars, and thus exercise the necessary close
control over the finished product.
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