2016年8月17日星期三

Hydraulic System

Hydraulic System
  CNC machining parts The history of hydraulic power is a long one,dating from man’s prehistoric efforts to harness the energy in the world around him.The only sources readily available were the water and the wind—two free and moving streams.
  The watermill,the first hydraulic motor,was an early invention·  One is pictured on a mosaic at the Great Palace in Byzantium,dating from the early fifth century·The mill had been built by the Romans.  But the first record of a watermill goes back even further,  to around 100 BC,and the origins may indeed have been much earlier·The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand.Perhaps,  in fact,the inventor was some
farmer’s wife,since she often drew the heavy jobs·
 CNC machining parts Manv mills staved in use until the end of the 19th century,but they had been in the  process of being replaced by the Steam engine as a source of power for the previous 150  years.The transmission of the power generated by the waterwheels was by shafting and  crude gears or pulleys.The steam engine for the first time employed an enclosed moving
 stream of fluid(steam) under pressure—the principle to be later employed in hydraulic  power transmission—for transmitting power continuously from the point of generation to  the place where it was used·
  The transmission of hydrostatic power to a distant point began long before that,however .Hero of A1exandria,in the first century AD,built a device in which a fire on the temple  altar expanded air in a closed container.The air pressure forced water to travel along a tube
 to the temple doors where,spilling into a container,it provided the force through ropes and  pulleys to magically open the doors
  Hero also produced a steam engine of sorts.
 Its motion depended on the reaction forces   from jets of steam,as in the present steam turbine,but it was little understood and it was no   more than an interesting curiosity·
  The invention of early forms of the hydraulic pump has a similarly early origin·The first pumps were not used to develop hydraulic power,however' but only to transfer water for  irrigation or to remove it from mines
 Archimedes applied the principle of the screw to hydraulic machines in the third century BC. 
 His screw pumps were used to raise water for irrigation or to the level of aqueducts·The piston   pump,the first mechanical device capable of generating pressure in a column of liquid,is believed to have come from Egypt at a similarly early date.Like the screw pump,it was used only as a means for moving water and not as a means for generating hydraulic power·
  In more recent years, the role of leadership in hydraulic power application has been taken over largely by some of the larger earthmoving and construction equipment manufacturers the total Power involved is often greater than that required in even the largest aircraft systems.the concentration of this power in a few very large loads,as compared to the multitude of smaller loads in an airplane,has spurred the system designer to find new,creative ways to distribute and control the power.This he has succeeded in doing to obtain maximum precision of control and productivity while minimizing power consumption.
  in modern mobile and industrial applications,the system designer has made full use of the wonderful flexibiIity and adaptability of hydraulics.  It can readily be directed around corners and past involving joints that virtually defy mechanical power transmission.  It can be divided easily to serve individual loads or recombined to power a high,single一load demand. Electrical and pneumatic power distribution have similar flexibility,but lack the compactness
 and certain of the other important characteristics of hydraulics
   CNC machining parts A very significant feature of hydraulic power is its extreme power density. Fig.1 0.1 shows a comparison of a 400 hP(1hp=0·7457kW)hydraulic pumping source with a diesel engine and an electrical motor of the same power capacity.The contrast is obvious and is one that otters both an opportunity to the user of hydraulic power and a challenge to the designer
 of hydraulic components.

  The high—power density in a hydraulic pump or motor creates design challenges beyond those found in many other products·High loads on rapidly sliding surfaces,extreme fluid   velocities and rapidly recurring pressure applications on pumping elements(vanes,pistons。   gears) demand careful design attention to assure long life,complete reliability and efficient operation·The user,on the other hand,reaps the benefit of a family of apparatus that is highly responsive,finely controllable and simple to apply.When the designer understands the user’s needs and the user understands the equipment’s full capabilities,the maximum  potential of hydraulic power can be achieved.

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