Die with the development of
China precision machining Since reform and opening, with the rapid
development of the national economy, the market demand with the growing Die. In
recent years, Die with the industry has been around 15% growth rate of the
rapid development of industrial enterprises with ownership Die components also
changed dramatically, in addition to the professional mold factory outside of
state-owned, collective, joint ventures, wholly-owned and private has been a
rapid development.
As
with the accelerating pace of international integration, the increasing
competition in the market, it has been increasingly recognized product quality,
cost, and new product development capacities. The cold die manufacturing is the
most basic elements of the chain, one of the cold die manufacturing technology
to measure a country's manufacturing sector has become an important symbol of
the level, and largely determine the viability of enterprises.
Die
with enterprises to increase in recent years many technological advances for
investment, technological progress will be seen as an important driving force
for enterprise development. Some domestic enterprises have popularized the
two-dimensional mold CAD, and gradually began to use UG, Pro / Engineer,
I-DEAS, Euclid-IS and other international common software, individual
manufacturers have also introduced Moldflow, C-Flow, DYNAFORM, Optris and
MAGMASOFT etc. CAE software, and successfully applied in stamping die
design.
A
car cover mold as the representative of a large stamping die manufacturing
technology has made great progress, Dongfeng Motor Corporation mold factory,
mold manufacturers such as FAW mold center has been able to produce some car
cover mold. In addition, many research institutions and universities to carry out
technology research and development of mold. After years of effort, in the mold
CAD / CAE / CAM technology has made remarkable progress; in improving quality
and reducing mold die design and manufacturing cycle, and so contributed.
Although China Die with the industry over the
past decade has made remarkable development, but in many ways compared with the
industrialized countries there is still a large gap. For example, the precision
machining equipment, processing equipment in Die with the relatively low
proportion; CAD / CAE / CAM technology penetration is not high; many advanced
mold technology not widely so, resulting in a considerable number of large,
sophisticated, complex and long Die life with dependence on imports.
China precision machining With the continuous progress of science and technology, modern
industrial production of increasingly complex and diverse, product performance
and quality is ever increasing, thus the cold stamping technology put forward
higher requirements. In order to adapt to the cold stamping technology industry
needs, cold stamping technology itself also in innovation and development. cold
stamping technology idea is to improve and expand as much as possible the
advantages of the cold stamping process, to overcome its shortcomings. in the cold
stamping technology development, should note the following aspects:
(1)
cold stamping technology process parameters should be properly identified and
Die with the work of some of the shape and size, to improve the quality of
stamping parts and shorten the new product production cycle should be in
strengthening the metal forming the basis of theoretical studies, to metal
forming theory to practice can produce a direction, and gradually establish a
close connection with the actual production of the advanced process of
calculation. abroad have begun to use plastic finite element method, automobile
parts forming process of the stress and strain analysis and computer simulation
to predict the forming part of a process plan on the possibilities and potential
problems.
(2)
to accelerate product replacement, mold design to overcome the shortcomings of
a long cycle. Should vigorously carry out computer-aided design and manufacture
of molds (CAD / CAM) Research. In my country, paying particular attention to strengthening
the multi-position progressive die CAD / CAM Technology.
(3)
to meet the needs of mass production, and reduce labor intensity. Should
strengthen cold stamping of mechanized and automated, so that the average,
small pieces of high-speed presses in a multi-position progressive die
production, production reached a high degree of automation to further improve
stamping productivity.
(4)
expand the scope of application of cold stamping production. So cold pressing
both suitable for mass production, but also for small batch production; both
the general accuracy of product production, but also can produce precision
parts. Should pay attention to development such as fine blanking (especially
thick material fine blanking), forming high-energy, soft mold forming, pressure
and processing new superplastic forming process, but also promote the easy mode
(soft mode and the low melting point alloy mold), Universal Hybrid model, the
use of CNC punch press and other equipment.
In
addition,China precision machining the performance improvement of sheet metal stamping, mold new
material, die development of new processing methods should be further
strengthened.
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