Mold testing, processing equipment to the precise, efficient, and multi-direction
(1) mold testing equipment more sophisticated, efficient
Sophisticated, complex, large-scale mold development, testing equipment have become increasingly demanding. Cnc machining Precision Mould precision now reached 2 ~ 3μm, more domestic manufacturers have to use Italy, the United States, Japan and other countries in the high-precision coordinate measuring machine, and with digital scanning. Such as Dongfeng Motor Mould Factory not only has the capacity 3250mm × 3250mm Italian coordinate measuring machine, also has a digital photography optical scanner, the first in the domestic use of digital photography, optical scanning as a means of spatial three-dimensional access to information, enabling the establishment from the measurement of physical → model output of engineering drawings → → the whole process of mold making, reverse engineering a successful technology development and applications. This equipment include: second-generation British Renishaw high-speed scanners (CYCLON SERIES2) can be realized and contact laser probe complementary probe, laser scanner accuracy of 0.05mm, scanning probe contact accuracy of 0.02 mm. Another German company GOM ATOS portable scanners, Japan Roland's PIX-30, PIX-4 desktop scanner and the United Kingdom Taylor Hopson's TALYSCAN150 multi-sensor, respectively Three-dimensional scanner with high speed, low-cost and functional composite and so on
2) CNC EDM
Japan Sodick linear motor servo drive using the company's AQ325L, AQ550LLS-WEDM have driven fast response, transmission and high positioning accuracy, the advantages of small thermal deformation.Cnc machining Switzerland Chanmier company NCEDM with P-E3 adaptive control, PCE energy control and automatic programming expert systems. Others also used the powder mixed EDM machining technology, micro-finishing pulse power and fuzzy control (FC) technologies。
3) high-speed milling machine (HSM)
Milling is an important means of cavity mold. The low-temperature high-speed milling with the workpiece, cutting force is small, smooth processing, processing quality, processing efficiency (for the general milling process 5 to 10 times) and can process hard materials (<60HRC) and many other advantages. Thus in the mold processing more and more attention. Cnc machining Ruishikelang company UCP710-type five-axis machining center, machine tool positioning accuracy up to 8μm, home-made closed-loop vector control spindle with a maximum speed 42000r/min. Italy RAMBAUDI's high-speed milling, the processing range of up to 2500mm × 5000mm × 1800mm, speed up 20500r/min, cutting feed speed of 20m/min. HSM generally used large, medium-sized mold, such as motor cover mold, die casting mold, large plastic surface machining, the surface precision up to 0.01mm.