Rapid economic modeling techniques
Shorten the product development cycle is an effective means of market competition to win one. Cnc machining Compared with the traditional mold process, fast economic modeling technology is a short molding cycle, the characteristics of low cost, precision, and life can meet the production needs, overall economic efficiency is more significant in the mold manufacturing technology, specifically the following main technology.
(1) rapid prototyping and manufacturing (RPM). It consists of three-dimensional laser lithography (SLA); laminated profile manufacturing (LOM); laser powder sintering prototyping (SLS); Fused Deposition Molding (FDM) and three-dimensional printing forming technology (3D-P) and so on.
(2) the surface forming tooling. It refers to the use of spray, chemical corrosion, electroforming and new method for the formation of the cavity surface and a fine pattern technology.
(3) Casting forming tooling. There are bismuth tin alloy tooling, zinc alloy tooling, resin composite forming technology and silicon rubber mold molding technology
(4) cold extrusion mold technology and ultra-molded shapes.
(5) multi-point forming technology.
(6) KEVRON steel blanking blanking tooling.
(7) mold blank rapid manufacturing technology. Mainly dry sand Mold Casting, Vacuum Mold Casting, Resin Sand Mold Casting Lost Wax Casting, and other technologies.
(8) Other aspects of technology. Such as the use of nitrogen gas spring pressure side, discharge, quick die technology, stamping unit technology, and cutting edge technology and solid surfacing edge inserts die casting technology.
mold materials and surface treatment technology developed rapidly
Industry to the level of mold, material application is the key. Due to improper selection and use of materials, causing premature die failure, which accounts for more than 45% failure die. In the mold material,Cnc machining commonly used cold work tool steel with CrWMn, Cr12, Cr12MoV and W6Mo5Cr4V2, flame hardened steel (such as Japan, AUX2, SX105V (7CrSiMnMoV), etc.; used a new type of hot work die steel American H13, Sweden QRO80M, QRO90SUPREME, etc.; used a pre-hardened plastic mold steel (such as the U.S. P20), age-hardening steel (such as the U.S. P21, Japan NAK55, etc.), heat treatment hardened steel (such as the United States, D2, Japan, PD613, PD555, Sweden wins the White 136, etc.), powder die steel (such as Japan KAD18 and KAS440), etc.; panel drawing die used HT300, QT60-2, Mo-Cr, Mo-V cast iron, large-scale mold with HT250. more regular use of Precision Die Hard Steel Results YG20 and other alloys and carbide. in the mold surface treatment, the main trends are: the infiltration of a single element to the multi-element penetration, complex permeability (such as TD method) development; by the general diffusion to the CVD, PVD, PCVD, ion penetration , the direction of ion implantation, etc.; can use the coating are: TiC, TiN, TiCN, TiAlN, CrN, Cr7C3, W2C, etc., while heat from the air treatment means to the development of vacuum heat treatment. In addition, the current strengthening of the laser, glow plasma Nitriding and electroplating (plating) enhanced anti-corrosion technologies are also more and more attention.
mold industry new techniques, new ideas and new models have been gradually recognized
In the forming process, the main function of composite stamping die, superplastic forming, plastic precision molding technology, plastic mold gas-assisted injection technology and hot runner technology, high-pressure injection molding technology. On the other hand, with the continuous development of advanced manufacturing technology and raise the level of mold industry as a whole, in the mold industry, there are some new design, production, management ideas and models. Concrete are: to adapt to the characteristics of mold-piece production flexible manufacturing technologies; to create the best management and effective teamwork, lean production; to enhance rapid response capabilities of Concurrent Engineering, Virtual Manufacturing and global agile manufacturing, Cnc machining manufacturing of new production networks philosophy; extensive use of standard parts common parts of the division of work mode of production; meet the environmental requirements of sustainable development and green design and manufacturing.